Tire Safety

 

Tire tread separations took center stage in 2000 when the Firestone / Ford debacle surfaced.  Investigations into this tragedy led to findings that all of the recalled tires met federal safety standards, which were originally written decades ago when radial tires were still a rarity.  Following the recalls of millions of defective tires, Congress passed the TREAD Act, which required the National Highway Traffic Safety Administration (NHTSA) to promulgate new regulations in order to prevent another widespread tragedy.

 

In addition to tread separation defects, one of the areas of tire safety that is a particular interest to SRS is "aged" tire failures (see below). 

 

 

Tire Aging

 

June 2, 2008 NHTSA Issues Consumer Advisory

 

SRS efforts lead to NHTSA Consumer Advisory warning that aged tires, regardless of tread, are subject to greater stress increasing the likelihood of catastrophic failure.  SRS has called on the agency to issue an advisory since 2004.  “While this doesn’t solve the tire aging problem, it is a significant step toward improving information available to consumers” said Sean Kane, president of SRS.

 

As of June 2, 2008 SRS has documented 159 incidents in which tires older than six years experienced tread / belt separations—most resulting in loss-of-control crashes. These incidents were the cause of 128 fatalities and 168 injuries. We have also included an additional 10 cases involving tires older than five years at the time of failure (half of which were more than five-and-a-half years old at the time of failure). These 10 incidents account for an additional 14 fatalities and 24 injuries.  This list represents incidents that SRS has identified primarily through a survey of litigation, which is one of the only publicly available sources of these incidents. 

 

SRS June 2, 2008 Submission to NHTSA Tire Aging Docket

SRS December 20, 2006 Submission to NHTSA Tire Aging Docket

SRS September 28, 2006 Submission to NHTSA Tire Aging Docket (Statistical analysis of the agency’s “Phoenix Tire Dataset”)

SRS May 25, 2005 Submission to NHTSA Tire Aging Docket

SRS November 5, 2004 Submission to NHTSA Tire Aging Docket

 

 

Tires:  Aging Dangerously

Copyright Ó Safety Research & Strategies, 2006

 

Tires, like any other rubber product, have a limited service life regardless of tread depth and use.  The dangers of "aged" tires is a little known problem outside of the industry and one that is likely the cause of a significant number of tread separation problems.  "Aged" tires are often unsuspectingly put into service after having served as a spare, stored in garages or warehouses, or simply used on a vehicle that is infrequently driven.  In many instances these tires show no visible sign of deterioration, and absent any visible indicators, tires with adequate tread depth are likely to be put into service regardless of age. 

 

Tire age can be determined through decoding of the required DOT number molded into the side of a tire; however, the DOT date coding is consumer unfriendly and confusing.  [Decoding the DOT Number] 

 

Following the Ford/Firestone tire investigations in 2000 the National Highway Traffic Safety Administration (NHTSA) began examining tire aging as a factor in tread belt separations and proposed a tire aging test in 2002 [Docket 2000-8011-19].  However, overwhelming industry opposition and the lack of an agreed upon aging standard led NHTSA hold further rulemaking and to begin additional research [June 26, 2003 Final Rule, Docket 03-15400-1].  As a result the agency is currently testing tires to discern possible test protocols that would ensure tires do not fail catastrophically before they wear out.  This process is still several years from fruition.  Following NHTSA's decision to commence additional research in 2003, SRS president Sean Kane, (formerly with Strategic Safety, LLC) began documenting a trend of catastrophic tire failures in the U.S. in which the tires were six years old or older.  Kane also found important evidence that tire manufacturers have internal recommendations related to tire aging that were either never disclosed publicly.  A summary of these findings along with a recommendation that NHTSA consider a tire expiration date requirement was submitted to the agency on September 17, 2003 [Docket 15400-12].   

 

One of the most important documents disclosed to NHTSA regarding the industry knowledge of tire aging is the British Rubber Manufacturers Association (BRMA), which consists of the same tire manufacturers who are present in the U.S. market, recommended practice dated June 5, 2001. The BRMA's recommended practice on tire aging states

 

"BRMA members strongly recommend that unused tyres should not be put into service if they are over 6 years old and that all tyres should be replaced 10 years from the date of their manufacture." 

 

It also notes that environmental conditions like exposure to sunlight and coastal climates, as well as poor storage and infrequent use accelerate the aging process. 

 

"In ideal conditions, a tyre may have a life expectancy that exceeds 10 years from its date of manufacture.  However such conditions are rare." 

 

The BRMA document goes on to say that aging may be identified by small cracks in the tire sidewall, however,

 

"'[a]geing' may not exhibit any external indications and, since there is no non destructive test to assess the serviceability of a tyre, even an inspection carried out by a tyre expert may not reveal the extent of any deterioration." 

 

Further, Kane's comments to NHTSA disclosed little-known warnings in the owner's manuals of German vehicles (i.e., Mercedes, BMW, Audi, VW) and Toyota that tires older than six years posed dangers.  This information, combined with a number of other technical documents provide clear evidence that the tire and vehicle manufacturers are aware of, and likely in the possession of important data and testing upon which these obscure findings were based.  However, none of this information was disclosed to NHTSA in response to its request for comments about tire aging. 

 

As a result of our continued research into tire aging, SRS petitioned NHTSA on November 5, 2004 requesting the agency take three important interim steps to address the tire age problem.  We requested (1) a Consumer Advisory alerting the public to the hazards, (2) NHTSA request specific information from the tire and vehicle manufacturers that will help with further evaluation of the problem, and (3) petitioned to require a date of manufacture molded in both sides of the tire in a non-coded fashion. 

 

SRS is continuing to document the scope and magnitude of the tire aging problem as well as its investigation into what is known and when it was known about this danger. 

 

 

Other Tire Aging Developments:

 

Ford Motor Company added a 6-year tire replacement recommendation, regardless of tread wear, to its website and all 2006 owner’s manuals.  DaimlerChrysler acknowledged it too will add a 6-year replacement recommendation.

 

In response SRS has requested Ford, DaimlerChrysler, and the Alliance of Automobile Manufacturers support a NHTSA-issued Consumer Advisory in order to reach a wider audience. 

 

SRS Letter to Ford

SRS Letter to DaimlerChrysler

SRS Letter to the Alliance

 

 

 

Tire Recalls and Tire Safety: The RFID Solution

November 1, 2007

 

The current tire recall system designed to alert and capture defective models is ineffective and outmoded.  Despite many technological advances, consumers trying to identify a defective tire still rely on a 38-year-old recall system that rarely averages more than a 20 percent return rate, leaving millions of potentially deadly tires on consumers’ vehicles.   

 

Other important tire safety issues ranging from aging to counterfeiting can benefit from an improved identification system.  Radio Frequency Identification tags offers a solution.  

 

 

SRS ask NHTSA to Issue Consumer Advisory

for Defective Chinese Light Truck Tire

 

June 25, 2007:  Safety Research & Strategies and attorney Jeffrey Killino has urged the National Highway Traffic Safety Administration to issue a Consumer Advisory for the following steel-belted radial light truck tires manufactured by Hangzhou Zhongce Rubber Co., Ltd, sold under the names Westlake, Telluride, Compass and YKS in the following sizes:

 

■ LT235/75R-15

■ LT225/75R-16

■ LT235/85R-16

■ LT245/75R-16

■ LT265/75R-16

■ LT31X10.5R-15

 

 

According to Foreign Tire Sales, tires manufactured by Hangzhou were also sold by the following distributors:

 

■ Foreign Tire Sales, Union New Jersey

Tireco, Compton, California

■ Strategic Import Supply, Wayzata Minnesota

■ Omni United USA, Inc., Jacksonville Florida

Orteck International, Inc., Gaithersburg, Maryland

■ K&D Tire Wholesalers LLC, Carlsbad, California

■ Robinson Tire, Laurel Mississippi

 

Some of these tires were manufactured without the gum strips, a key safety feature to preserve the integrity of the belts. The defect came to light after Foreign Tire Sales appealed to NHTSA for aid in recalling an estimated 450,000 light truck tires after the company allegedly learned that the manufacturer, the Hangzhou Zhongce Rubber Company, had left the gum strips out of the tire. But the number of defective tires could be much higher, FTS told NHTSA, because Hangzhou has refused to specifically identify by Tire Identification Number, which tires may be defective. FTS has said that it can not conduct a recall because it didn’t have the financial resources to collect replace and

 

Foreign Tire Sales Defect and Noncompliance Report

SRS / Jeffrey Killino June 25, 2007 Letter to NHTSA Requesting a Consumer Advisory