Could Crib Tents Become a Regulated Product?

On December 27, 2008, the strangulation death of Noah Thompson by a Tots In Mind crib tent became the first to be investigated by the U.S. Consumer Product Safety Commission involving this unregulated product. Eighteen months later, in July, the commission and the manufacturer finally announced a recall featuring a repair remedy for the attachment clips.

The Thompson case underscores two continuing weaknesses in the regulatory framework meant to ensure the safety of juvenile products: long gaps between the time when a product is deemed hazardous and a recall, and the difficulty in dealing with baby products that fall outside of the CPSC regulations and are not manufactured to any voluntary or mandatory standard.

The CPSC says that the Tots In Mind recall may only be the first action it takes to protect toddlers from the design deficiencies of crib tents. Continue reading

Waxman Probes Toyota’s Deal with Doubt

When the auto industry needs America’s best scientific minds to validate a foregone conclusion, they turn to Exponent. As we reported during Toyota Tactics Week, David Michaels called out the Menlo Park, California defense-litigation firm in his 2008 book Doubt is Their Product: How Industry’s Assault on Science Threatens Your Health:

“Exponent’s scientists are prolific writers of scientific reports and papers. While some might exist, I have yet to see an Exponent study that does not support the conclusion needed by the corporation or trade association that is paying the bill,” Michaels wrote.

Which brings us to the news: the House Committee on Energy and Commerce has scheduled their second Toyota hearing on May 6 to focus in part on the automaker’s work with Exponent to ferret out any possible electronic root causes of Sudden Unintended Acceleration.

In April 16 letters to Toyota Motor Sales President and CEO James Lentz and Exponent’s Paul Johnson, Committee Chairman Henry Waxman and Bart Stupak chairman of the Subcommittee on Oversight and Investigations, asked for:

* All contracts or agreements between Exponent and Toyota or an agent of Toyota regarding work related to unintended acceleration or electronic throttle control systems and any amendments or addendums thereto;

* All memoranda or correspondence, including e-mail, concerning the scope of Exponent’s work for Toyota or an agent of Toyota related to unintended acceleration or the electronic throttle control systems; and

* Any documents, including reports, analyses, or other communications, describing the results of Exponent’s work for Toyota related to unintended acceleration or electronic throttle control systems.

The views of Waxman and Stupak on Exponent’s scientific independence were already sufficiently jaundiced in the first go-round. On February 22, Waxman and Stupak sent a letter expressing their extreme irritation with Toyota for dumping a truckload of documents, with nary a piece of paper devoted to systematically investigating whether electronic defects could lead to sudden unintended acceleration – except for the Exponent report. They wrote:

“The electronics testing documents Toyota provided include thousands of pages of
engineering standards; test methods; pre-production vehicle and component evaluations; e-mail correspondence between Toyota engineers about field testing of new features of the company’s ETCS-i system; engineering change instructions; reports on field testing of competitor vehicles; and sketches, diagrams, test engineering reports, photographs, e-mails, and Powerpoint presentations by Toyota and part manufacturers related to proposed fixes for “sticky pedals.”

Except for one recent report, the documents did not include any analyses that purported comprehensively to test and analyze possible electronic causes of sudden unintended acceleration. The only document Toyota produced that claims to address the phenomenon of sudden unintended acceleration in a systematic way is a February 2010 report on testing conducted by Exponent, a scientific and engineering consulting firm located in Menlo Park, California. This report was commissioned in December 2009 by Toyota defense counsel Bowman and Brooke, LLP. Exponent representatives told the Committee staff that Bowman and Brooke requested the report just days before its publication date of February 4, 2010, at approximately the same time that we sought substantiation of your claims about electronics testing. According to Exponent, at the time the report was written, testing was still on-going and an interim report like this one is not customary for the company.”

The Committee has been using electronics expert Michael Pecht, a professor of mechanical engineering at the University of Maryland, and director of the University’s Center for Advanced Life Cycle Engineering (CALCE), and veteran automotive engineer Neil Hanneman to locate the dross in Exponent’s first report.

What treasures might they find in this new cache of documents? Technical revelations? Or a behind-the-scenes view of the science-for-hire business?

More on Toyota SUA

Toyota SUA: Real Stories



Anatomy of a Smear

What do you do when bad news about you product gets out? If your highly prized brand is synonymous with reliability, job one is to kill the bearers of the bad tidings. While Toyota Sudden Unintended Acceleration stories regularly set up shop on the front pages of all national dallies these days, Safety Research and Strategies had been following this story closely for months before it broke through into the mainstream press.

After the Saylor family died in an SUA crash on a California highway in August, and Congress was poised to drag Toyota and the National Highway Traffic Safety Administration before its investigatory committees, SRS decided that a factual accounting of the history of this issue was necessary. We threw the resources of our small company into this project and wrote a lengthy report that gathered the public record into one narrative. We released Toyota Sudden Unintended Acceleration to the public on February 5, and it became a much used road map for reporters, Congressional staffers, attorneys and interested consumers trying to understand how seven years of complaints, crashes, deaths, injuries and NHTSA investigations could produce so few results. Continue reading

Stop the Pedals!

Toyota announced on Thursday that it was recalling about 2.3 million vehicles to correct sticking accelerator pedals, after investigating isolated reports of sticking accelerator pedal mechanisms. Toyota claimed it was a wear issue – even though most of the models recalled included 2009 and 2010 model years. After the news broke, several stories noted that Toyota was continuing to sell the affected models without the remedy already applied.  While it is normal for manufacturers who recall vehicles to instruct their dealers to repair vehicles on their lots before selling them, Toyota’s announcement today covers a number of the best-selling vehicles and the company will halt production at its North American plants until it has a remedy plan.  Continue reading

They Know Not what They Do

We, here at The Safety Record Blog, understand the hell of a story that breaks at 5 p.m. on a Friday, with every relevant source already on the way to his weekend and unavailable by cell. We do not understand all of the breathless second and third-day stories in which the reporter hasn’t taken the time to understand the context of the issue on which they are writing – to wit, Toyota Sudden Unintended Acceleration.

Headlines like: Toyota Knew of Sticky Throttle Problem Late Last Year, from USAToday’s DriveOn section, make us wince. Toyota has known that its vehicles suffer from unintended acceleration since May 2003, when the first consumers began demanding that NHTSA investigate this problem. That would be six-and-a-half years ago. Complaint rates, particularly on the popular Camry, coincide with the introduction of the automakers electronic throttle beginning with the 2002 model year. Continue reading

Well, They Had to Do Something!

We polled a couple of graduates of the Toyota School of Hard Knocks for their reactions to Friday’s sticky accelerator pedal recall, and the consensus was: this wouldn’t address my problem.

Kevin Haggerty, owner of the 2007 Avalon that arrived at the New Jersey dealership in a state of automotive hysteria (the vehicle, not Haggerty), said he surprised by the specifics of this recall, but not by Toyota’s attempt to look responsive.

“They needed to come up with something, but I don’t think it’s going to end the problem. I don’t think the accelerator pedal stuck in my case.”

In a Los Angeles Times article, Toyota disputes this. Spokesman Bryan Lyons said that Haggerty’s experience “matches our recall finding exactly.” Of course, Toyota gave Haggerty’s Avalon entirely new pedal and throttle assemblies, but Haggerty believes that the automaker took the broadest possible repair approach for a reason: Continue reading

Toyota Sudden Acceleration in Reverse

Earlier this week, The Safety Record reported another Toyota SUA incident involving a 2007 Avalon and a New Jersey driver who managed to get his over-accelerating vehicle to the dealership with smoking brakes and an engine at full throttle. For those of you who missed it:

This owner had experienced several unintended acceleration incidents – incidents in which the vehicle accelerated without driver input.  The most recent occurred on Dec. 29 as he drove on the highway. The man was unable to stop the vehicle with the brakes alone, but he was able to shift the vehicle into Neutral. As the engine continued to race to full-throttle, he immediately called the local Toyota dealer, about two miles away, to alert them he was bringing the vehicle to their lot.  He drove the car to the dealer by shifting from Neutral to Drive, foot on the brake, with the engine at full throttle. Continue reading

CPSC Workshop on Building a Public Database Less Adversarial

The tone was less adversarial and more collegial as the U.S. Product Safety Commission held its first public workshop (see The End of the World as We Know it!) on the establishment of a Public Consumer Product Safety Incident Database this week.

Perhaps that was because the Commissioners did not attend – nor did some of the database’s most strident opponents. Instead, what unfolded over two days was a work/brainstorming session, with CPSC staffers gathering the collective wisdom of the stakeholders.

Safety Research & Strategies President Sean Kane, who appeared at the behest of the Commission, was a frequent panelist. Manufacturers and public advocates (Consumers Union, Consumer Federation of America, Kids in Danger, and Public Citizen) alike hashed out what they’d like to see in the database.  Adding to the mix was panelist George Rutherford, retired CPSC staffer, who offered some sorely needed reality checks.

We’ll Just have to Work Harder…

Just when we thought we’d stirred the pot but good, Jim Smith comes along to set us straight. In a scathing Tire Review editorial, editor Smith takes aim at industry leader, the Rubber Manufacturers Association for leading the retail side of the industry off a cliff on two important issues: tire fuel efficiency and tire age.

In the former case, the RMA helped craft a tire fuel efficiency testing and grading and a consumer education provision in the Energy Bill of 2007. Smith was underwhelmed by the RMA’s role in a measure he called unnecessary and unfounded on any science.

Then Smith shakes Sean Kane in the association’s face on tire age, but even Kane “pounding the industry about old tires going bad,” barely rouses it. Despite, “countless lawsuits…alleging that older tires – six years or more in chronological age – failed and maimed or killed people; despite “Kane-led” attacks, bad press, proposed state laws, the RMA has only managed to burp out one squishy statement questioning the science behind tire age. Retailers are left to control the damage over the store counter.

Well, Mr. Smith, SRS knows a challenge when we hear one.

Read Smith’s Editorial in Tire Review

Toyota and NHTSA Issue Urgent Safety Alert to Remove Floor Mats: Will it Stop Sudden Acceleration?

Toyota and the National Highway Traffic Safety Administration have issued urgent consumer safety alerts to owners of a wide range of Toyota and Lexus models to take out any removable driver’s floor mat and NOT replace it with any other floor mat.

“Recent events have prompted Toyota to take a closer look at the potential for an accelerator pedal to get stuck in the full open position due to an unsecured or incompatible driver’s floor mat,” Toyota said in a press release.

The advisory follows an August 28 crash in Santee, California that killed four. California Highway Patrolman Mark Saylor was at the wheel of a 2009 Lexus ES350, when the vehicle apparently suffered an sudden unintended acceleration (SUA) event. Some investigators suspect that the floor mat may have entrapped the pedal.

The affected models are:

  • 2007 – 2010 Camry
  • 2005 – 2010 Avalon
  • 2004 – 2009 Prius
  • 2005 – 2010 Tacoma
  • 2007 – 2010 Tundra
  • 2007 – 2010 ES350
  • 2006 – 2010 IS250 and IS350

“Have all-weather floor mats caused unintended acceleration in some Toyota and Lexus models?  Probably.  But is it the only cause in these vehicles?  I don’t think so” says Sean Kane, president of Safety Research & Strategies.  “Reviewing complaint data, interviewing owners, and examining evidence from SUA incidents leads us to conclude there is more going on here.  This not likely the last we’ve heard of Toyota and Lexus sudden acceleration.” Continue reading