Liberty Tire Gives Consumers Another Reason to Avoid Used Tires

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In 2012, Kumho Tires notified NHTSA that it was recalling 40,769 SOLUS KH25 passenger car tires (size 225/45R17) due to sidewall cracking. At the time, nearly the entire recall population was in Kumho’s warehouses. Only 122 had actually been sold to customers; another 1,116 were in dealer’s inventories. But thanks to one of the nation’s biggest tire recyclers, Kumho has to recall them again.

On April 30, Kuhmo announced that it would now have to collect nearly 12,000 SOLUS KH25, because the national tire recycler that was supposed to scrap them resold them to used tire dealers. According the Defect and Noncompliance notice Kumho filed with the National Highway Traffic Safety Administration, in early August 2012, the Vietnamese tire manufacturer paid Liberty Tire Recycling to dispose of 11,922 tires from its Itasca, Illinois warehouse. The tires slated for destruction had three holes drilled into in the tread surface – presumably to render them unusable. Instead, Liberty sold 7,875 tires to various tire wholesalers in Texas, New York, North Carolina and Puerto Rico.

On its website, Liberty proclaims itself as an environmental champion, turning more than 110 million scrap tires annually into the “raw materials for smart, sustainable products that improve people’s lives”:  Continue reading

Another Domino Falls: GM Adds Tire Age Warning

On July 3, 2010, three generations of the Taylor family were returning from a family vacation in Disneyland to their home in Phoenix, when the right rear tire on their 2003 Chevy Trailblazer experienced a catastrophic tread separation. John Taylor, a retiree who worked all 38 years of his career at General Motors, lost control of the vehicle on I-10, about 45 minutes from home. The Trailblazer rolled over, fatally crushing Taylor and killing his 8-year-old grandson Quinn Levi, who was ejected when the third-row seat belt unlatched. Taylor’s wife, Eileen, his son-in-law, Bill, and his daughter Susanne Levi, who bought the Trailblazer with her father’s employee discount, suffered upper body injuries. The youngest son, secured in a child safety seat, was unharmed.

The tire that failed was a seven-year-old full-sized spare that had been rotated into service in 2007. Before that, it stayed stored in the spare well, right up near the engine exhaust system, where the hot exhaust pipe, combined with the brutally hot climate of Phoenix, accelerated the thermo-oxidation of the BF Goodrich Rugged Trail tire, diminishing its strength.

“This was the perfect storm” says Phoenix attorney Curt Clausen, who represents the Taylor-Levi family in a civil lawsuit against manufacturer General Motors. Continue reading

Moving Tire Recalls into the 21st Century

Safety Research & Strategies has urged the National Highway Traffic Safety Administration to add Tire Identification Numbers to a newly mandated web portal to identify recalls.

In September, the agency published a Notice of Proposed Rulemaking on the possible changes to the provisions regarding Early Warning Reporting data. It also proposed requiring automobile manufacturers to submit Vehicle Identification Numbers (VIN) of specifically recalled vehicles, and maintain records of the recall remedy status of each specific vehicle. This was a requirement of the Motor Vehicle Safety Improvement Act, contained within the highway re-authorization bill known as Moving Ahead for Progress in the 21st Century Act, MAP-21, for short.

The recall statute mandates that NHTSA require that motor vehicle safety recall information be made available to the public on the Internet, and authorizes the Secretary of Transportation to require each manufacturer to do so. In the NPRM, NHTSA explained that it already had a website where consumers can look up recalls by vehicle make and model, or by the recall campaign number.  It proposed to simply add a VIN field to its current search capacity.

The authors of MAP- 21, however, forgot to require the same of tire manufacturers. SRS has submitted comments to this docket suggesting that the agency add a TIN-look-up, along with a VIN.

The omission is another sad chapter in the history of the Tire Identification Number (TIN) and tire safety. The Tire Identification Number has its origins in a Rubber Manufacturers’ Association strategy to seize the regulatory reins from the National Highway Safety Bureau, predecessor to NHTSA, as the tire identification standard was promulgated more than 40 years ago. It was established to help consumers identify tires in a recall. But, as is the case in many rulemakings, industry fought hard to mold the regulations to its own ends and convenience. Continue reading

Changes to Recall Regs: A Ray of Sunshine!

When is a safety recall not really a safety recall?  When the manufacturer submitting the Part 573 Defect and Non-Compliance Report (49 CFR Part 573) says it isn’t.

The Recall Management Division’s files are dotted with many such non-admission admissions. For example, in February, Goodyear recalled nearly 41,000 of its Silent Armor Tires in six sizes. The company conceded that these tires had high rates of warranty and property damage claims, and that the tire’s lack of robustness could result in a partial tread separation and a crash. Three months earlier, two Texas college students died in a rollover crash, after the left rear Silent Armor tire on the pick-up truck suffered a tread separation.

Goodyear, however, “found no safety issues” and deemed its recall a “customer satisfaction campaign,” to NHTSA.

If NHTSA’s proposed changes to the recall regulations are eventually adopted, the practice of manufacturers making signing statements will end. The agency is also proposing to require automakers to file defect and non-compliance reports via the Internet, including notices of foreign recalls. The agency is proposing asking manufacturers to submit the specific Vehicle Identification Number for each recalled vehicle, so that consumers can search a recall by their vehicle’s specific VIN. Unfortunately, there appears to be no such provision for the Tire Identification Number (TIN). Manufacturers will continue to submit TIN ranges only, and there will be no Web portal, which the public can use to determine if a specific tire has been recalled. Continue reading

It’s Tire Safety Week! Is There Anything to Celebrate?

In April, materials scientist John Baldwin bluntly schooled insiders at the annual Tire Industry Conference about things the rubber industry has known for decades from its own internal research. He pointed out that relying on tire tread depth to determine the viability of a tire is a bit of a crapshoot:

“In the tire industry, a lot of decisions are based on tread depth,” he said. “But what is the significance of tread depth? There is uneven wear on damn near every tire.”

He took note of the unsafe practice of rotating unused, but old spares onto vehicles:

“The average full-sized spare tire is nine years old,” he said. “You can tell your tire store to take that perfectly good spare tire and put it on your car. But if you’re in Yuma or Miami, do you really want that nine-year-old spare going on? “Meanwhile, the average mini-spare is 12 years old. That means you’re screwed.”

And he took exception to what he calls the Rubber Manufacturers Association’s (RMA) mischaracterization of his tire aging research for Ford Motor Company. Continue reading

The Heavy Price of a Delayed Recall

Goodyear has notified the National Highway Traffic Safety Administration that it is recalling 40,915 Wrangler Silent Armor flagship tires, more than a year after the company observed a higher rate of warranty and property damage claims, and three months after two Texas college students died in a tire failure that precipitated a rollover crash.

The August 1, 2011 incident claimed the lives of Matthew Smith and his passenger Kerrybeth Hall, as Smith drove southbound on U.S. Highway 67 in Pecos County, Texas. The left rear Wrangler Silent Armor tire on the 2008 Ford F-150 pickup de-treaded, causing the pick-up to skid and rollover. Smith was fatally ejected from the F-150. Hall, who was properly restrained, also suffered fatal injuries in the crash.

“I think Goodyear was getting lot of warranty claims, but said, ‘Let’s see what happens,” says David T. Bright, an attorney with Sico, White, Hoeschler & Braugh of Corpus Christi, TX, who represents Gerry Lynn Wilkinson, Kerrybeth’s mother, in the civil case against Goodyear. “Then Goodyear waited another 12 months, and decided:  Hang on. Let’s wait a while longer. And three months later, these two people got killed.”

According to documentation Goodyear filed with the National Highway Traffic Safety Administration (NHTSA) on February 22, the tiremaker had first noticed elevated property damage and warranty claims for the Wrangler Silent Armor tire, during its May 2010 review of Early Warning Data. Over the next 12 months, the company would continue to see high levels of warranty and property damage claims specifically for six sizes of the tires produced at its Fayetteville plant. But Goodyear still resisted a recall, passing off the uptick as isolated cases caused by “stone drilling damage and other external damage to the tires.” Continue reading

Tire Dealers Rally for RMA and Against Customers on Tire Aging Bill

It was all hands on deck yesterday afternoon at the Maryland House of Delegates Economic Matters Committee as tire makers and retailers tried to beat back another state effort to require tire sellers to disclose a tire’s age to consumers.

HB 729, Consumer Protection – Tire Age – Required Notice, requires tire sellers and distributors to place a label on the tire displaying the month and year in which the tire was manufactured and a statement about tire age and tire deterioration. The tire seller would also have to put the tire’s age on the receipt and have the customer sign a written disclosure about tire age. Customers would receive a copy of the disclosure, and the retailers would retain a copy of it for an unspecified amount of time. The penalty for violating the statute would be not more than $500. Continue reading

Will Manufacturers Kill the Used Tires Biz?

Tiremakers have long held the re-sale market at arms length, out of a healthy respect for the boundaries of anti-trust regulations.  But a number of factors are aligning that may shift the market away from the re-sale of used tires for vehicles. The cost of selling used tires is going up – the scrap market is growing in tandem with the demand for used tires to be recycled into fuel to meet the energy requirements of rising economies, such as China’s. At the same time, tire litigation is getting more sophisticated and manufacturers have a keener understanding of their liability.

In 2007, Safety Research & Strategies kick-started this shift by publishing Used Tires: A Booming Business with Hidden Dangers. The report made the link between crashes, tire age and used tires, using data to show that nearly one-third of aged tire crashes investigated involve used tires. It also noted that inspections by used tire wholesalers are cursory and lead to dangerous tires entering the market and recommended used tire sellers adopt higher standards that included visual reviews and internal examinations, such as shearography or X-rays. Continue reading

Tire Known Unknowns: Decoding the Date

Human Factors researchers at the State University of North Carolina have recently concluded that consumers can’t read the date of manufacture obscured by the week and month configuration dictated by the Tire Identification Number (aka the DOT number).

Researchers Jesseca Taylor and Michael Wogalter asked 83 test subjects to translate tire markings as represented by different date configurations, ranging from the conventional month/day/year (12/05/07) to the DOT code’s four-digit week-year (2205). Effect of Text Format on Determining Tires’ Date of Manufacture, accepted by Annual Proceedings of 55th Human Factors and Ergonomics Society, found that when consumers chose to translate the different four-digit representations into a month and year, they consistently failed to understand that the first two digits represented the week of manufacture.

The DOT number, an alpha-numeric code found on the tire sidewall, has consistently confused consumers and tire professionals. The last four characters of the 11-character code contain the week and year the tire was made. For example, 0302 signifies that the tire was made during the third week of 2002. (Tires made prior to 2000 used a three-digit date configuration at the end of the DOT code.  In those cases, 039 signifies that the tire was manufactured during the third week of 1999 – or the 1989.)  No participant in Taylor and Wogalter’s study correctly identified examples such as 03/01 or 1102. They confused the first two digits with the month itself, for example, identifying “03” as March, instead of realizing that the third week of the year falls in January. Continue reading

Ain’t Nothing Like the Real Thing, Baby! The Pneumatic Tire

Have you heard the one about The Pneumatic Tire? If you’re involved in tire litigation, the defense may have waved this august tome in front of a judge claiming that it is the Tire Bible handed down from on high by the National Highway Traffic Safety Administration, itself.

And this would be somewhat true. In 2005 NHTSA did contract J.D. Walter and Alan Gent of the University of Akron to act as assembling editors for a low-budget update of the 1981 edition of the Mechanics of Pneumatic Tires. With a total project cost of $89,575, Walter and Gent recruited top-level executives in the tire industry – including the good folks at Cooper Tire—to serve as authors and members of the editorial board.  The work was to have been thoroughly vetted at the agency, but according to several sources, NHTSA passed a very light hand over the project and the final version consisted of a wholesale borrowing from the original, complete with decades old data, with some new chapters added to reflect technological advances. Continue reading