Will the UK Be the First with a Tire Age Rule?

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The National Highway Traffic Safety Administration has had an open rulemaking docket on tire age degradation (i.e., thermo-oxidative aging) since 2003, but will the UK beat the U.S. to actual tire age legislation? Frances Molloy isn’t in an international race, but she is determined to see Great Britain adopt a tire age policy sooner rather than later. Molloy’s 18-year-old son Michael perished in September 2012 along with another 23-year-old passenger and the driver in a bus crash caused by the catastrophic failure of a 19-and-a-half-year-old tire. The tire had been purchased secondhand by Merseypride Travel, which owned the 52-seat coach. It had legal tread depth, but was older than Michael.

“The risk to life from old tires — no one can put a price on that. It’s been complete devastation,” says Molloy of the impact on her family. Michael, a promising musician, was on his way home after attending a musical festival in the Isle of Wight. “He was only 18 — there was no other reason for the crash in the inquest — other than the tire.”

Molloy, forensic crash investigator David Price and Surrey Coroner Richard Travers are campaigning to change the laws in Great Britain to prevent another such crash. In July, Travers formally announced that he would be writing a rule-43 report to alert the Secretary of State for Transport to the threat aged tires pose to public health. Travers’ report gives the Secretary a matched set. Three years ago, the Gloucestershire coroner did the same, after the 2009 death of Nazma Shaheen, whose crash was tied to the failure of a 13-year-old tire.

On November 20, Molloy and Price met with Secretary of State Patrick McLoughlin, who reports directly to the Prime Minister. He assured her a response in two weeks. Continue reading

Situational Science

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A high-profile seat-back failure case that delivered a $43 million plaintiffs’ verdict this summer also exposed major flaws in the work of a renowned researcher, whose studies are often cited by manufacturers in arguing against stronger vehicle seats.

Dr. David C. Viano, a former General Motors scientist, now a private engineering consultant, was retained by seat designer and manufacturer Johnson Controls to testify that the 2000 Dodge Neon seat at issue in Heco v. Johnson Controls was not defective, based, in part, on statistical analyses performed by Viano and his colleague at ProBiomechanicals LLC, Chantal Parenteau, using the National Automotive Sampling System-Crashworthiness Data System (NASS-CDS).

A prolific researcher, Viano has reversed his positions on seat designs over the course of his career, from a proponent of stronger seat backs, and seat integrated belts as a GM Principal Scientist, to a defender of weak seat backs as an expert witness defending auto companies against litigation claims. As a high-profile figure in this area of automotive design, Viano’s current views have been accorded a weight that, his critics charge, is not supported by the quality of his research. 

Viano declined to respond to these criticisms.

The Heco case emanated from an August 4, 2007 rear-impact crash. Dezmila Heco was stopped at a light in Essex, Vermont when she was rear-ended. Although Heco was wearing her seat belt, the 2000 Dodge Neon’s restraint system failed when the seat back collapsed. The force of the crash threw Heco into the rear of the occupant compartment, where she broke her neck, leaving her a quadriplegic. Over the course of the two-week trial this summer, a Chittenden County, Vermont jury found that the seat in Dodge Neon, designed and manufactured by Johnson Controls of Milwaukee, Wisconsin, was defective and the cause of her severe injuries. It awarded Heco and her sons more than $43 million. Continue reading

Safety Research & Strategies Sues U.S. DOT in (Another) FOIA Dispute

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Safety Research & Strategies, an automobile and product safety research and consulting firm, today filed its fourth Freedom of Information lawsuit against the U.S. Department of Transportation, alleging that it has improperly held documents regarding Early Warning Reports.

The lawsuit emanates from two instances in which manufacturers allegedly did not report serious injury claims against them to NHTSA, as required under the Transportation Recall Enhancement Accountability and Documentation (TREAD) Act’s Early Warning Reports (EWR) provision. One crash occurred in April 2009, involving a tire tread separation which resulted in an occupant sustaining a serious closed head injury. The second crash occurred in June 2010, involving the apparent failure of Harmony Lite Rider child restraint, which caused severe injuries to two young children.

“EWR data is supposed to alert the agency investigators to defect trends,” says SRS President Sean E. Kane. “But if manufacturers don’t report complete and accurate information, the system doesn’t work.”

Harmony, which manufactured the child safety seat and Nankang, the Taiwanese tire manufacturer, and Tireco, the tire importer, were notified of these claims via civil lawsuits in August 2010 and November 2011, respectively. Neither, however, showed up in a search of the manufacturer’s quarterly reports to NHTSA.

In March, SRS informed the director of the Office of Defects Investigation Frank Borris, and NHTSA’s Senior Associate Administrator for Safety, Daniel C. Smith, of these apparent omissions. The memo requested confirmation that these claims should have been submitted to the agency via a quarterly EWR submission, and “what actions the agency plans to take.” After receiving no reply, SRS submitted, in May, a Freedom of Information Act request, seeking any documentation that NHTSA followed up with Harmony, Nankang or Tireco, as well, as the agency’s policies and procedures around EWR, and a manufacturer’s failure to submit a reportable incident.   Continue reading

Honda’s Revenge Against the Pilot Owner Who Sparked a Recall

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In the press, Carrie Carvalho was portrayed as a hero – an average consumer who successfully petitioned the National Highway Traffic Safety Administration to investigate inadvertent braking in Honda Pilots. In March, after NHTSA bumped up its investigation to an Engineering Analysis, Honda announced that it was recalling nearly 200,000 Pilot and Acura MDX and RL vehicles for a mis-manufactured bolt which could send incorrect signals to the electronic stability control system.

But file this story under: No Good Deed Goes Unpunished. Three years after the Arlington, Mass. woman first experienced her 2005 Honda Pilot braking to a hard stop on its own from 45 mph, her Pilot is parked in the driveway and her legal case is parked in the hands of attorneys, with no end in sight.

“This is absurd,” she says. “Basically, the fact that Honda is still reluctant to take responsibility is unacceptable.”

Carvalho and her attorney are now contemplating their next move, including filing a 93A Civil Complaint – so named for the Chapter in the Massachusetts state legal code outlawing “unfair methods of competition and unfair or deceptive acts or practices in the conduct of any trade or commerce.”

Behind the headlines, Carvalho has struggled, yet persisted in the face of a dangerous defect that neither Honda nor the Newton, Mass. dealership, Honda Village, were willing to repair correctly and of insulting compensation offers. The history of the defect itself illustrates the ever-growing catalogue of electronic component failures that trigger unintended consequences, wresting vehicle control away from the driver without warning and the need for a functional safety requirement for automotive electronics. Continue reading

Time to Call BS: Why Safety Groups Sued DOT Over Backover Rule Delay

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Last week, a consortium of safety groups and advocates decided it had had enough of the delay tactics in publishing a final rule establishing a rear visibility standard and sued the Department of Transportation.

“We are going through the motions of trying to put pressure on the system to cough out the rule,” says attorney Henry Jasny of Advocates for Highway and Auto Safety. “We’ve got a new Secretary of Transportation, and to help him along we figured we’d get the court involved.”

The petitioners before the U.S. Court Of Appeals’ Second Circuit in New York includes three organizations – KidsAndCars, Advocates for Highway and Auto Safety and Consumers Union – and two New York residents who have backed over their children – Sue Auriemma of Manhasset and pediatrician Greg Gulbransen of Syosset. The 2008 Cameron Gulbransen Kids Transportation Safety Act was named for two-year old Cameron Gulbransen, who was killed when his father accidentally backed over him in the family’s driveway. It required the agency to issue a Final Rule amending Federal Motor Vehicle Safety Standard (FMVSS) 111, the rearview mirror standard, to, for the first time, define what a driver sees in the rear when backing up to detect pedestrians immediately behind his or her vehicle. The law forced the agency to address a significant design flaw – especially in SUVs – of expanded blind zones caused by the vehicle’s height and bulk. Dramatic pictures from KidsAndCars shows as many as 62 children arrayed directly behind an SUV that would be unseen by driver checking the rearview mirrors.

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The original statutory deadline was February 28, 2011, but the Final Rule has been delayed four times, and now is on track to be completed four years after the deadline. In one of his last acts, former Secretary of Transportation Ray LaHood sent another letter to Congress delaying the issuance of a Final Rule until January 2015. (The new Secretary of Transportation, former Charlotte, North Carolina Mayor Anthony Foxx, started in July.) Continue reading

NHTSA Chokes on Recall Rule

The NHTSA has published a Final Rule on Early Warning Reporting and recall requirements, and we are sorry to say that it misses the mark on a number of fronts. But – it certainly is a very traditional approach to auto safety. NHTSA’s most significant safety steps forward are almost exclusively at the behest of Congress, and the gaps in this bill reflect that Daddy-Didn’t-Make-Us-Do-It mind-set.

These amendments, weaker than they should have been, are the result of 2012 Moving Ahead for Progress in the 21st Century Act, (MAP-21, for short) MAP-21 is the first major highway funding authorization bill since the 2005 Safe, Accountable, Flexible Transportation Equity Act – a Legacy for Users (SAFTEA-LU). The comprehensive bill, among other things, could have fixed some significant problems with recall process and made the system more useful for its intended audience – consumers. Instead, NHTSA nibbled at the edges, and, if history is any judge, it will be another decade at least, before the agency makes more substantive changes – or Congress intervenes.  

The New Requirements

NHTSA was considering satisfying the MAP-21 dictate to make recalls Internet-based and searchable by Vehicle Identification Number (VIN), by requiring manufacturers to submit the VIN ranges of recalled vehicles directly to the agency to augment its current consumer search interface, which allows users to look up recalls by vehicle make and model, or by the recall campaign number. Frequently, a recall may not cover all vehicles in a particular model or model year, but ones manufactured in specific plants or in specific date ranges. Instead, the agency decided to require each manufacturer of large volume light vehicle and motorcycle manufacturers to offer their own recall look-up websites, which includes a VIN field. Continue reading

NHTSA’s “Tough” Stance on Ford Recall – Eight Years Too Late

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Well, the agency’s done it again. No longer can reporters call a $17.3 million civil penalty against a manufacturer the “largest fine in agency history.” Nope, now it’s the new normal. This time it was Ford who got rapped with NHTSA’s multi-million dollar automaker swatter, over failing to recall 2001-2004 Ford Escape and Mazda Tribute vehicles to correct an earlier recall repair to the accelerator cable that actually exacerbated the original problem.

Did you follow that? If, not, don’t worry. We’re gonna lay it out in all of its glorious detail.

Like just about everything NHTSA does these days, the path to the fine follows a long roundabout route that reaches its crescendo in a high-profile death. In this case it was Saige Bloom, the 17-year-old driver of a 2002 Escape who died in an unintended acceleration crash in Payson, Arizona on January 27, 2012. Bloom was driving her new used car home, with her mother following in another car, after they purchased the Escape. Bloom lost control of the vehicle, which rolled over. Bloom died of her injuries in the hospital.

Clarence Ditlow, executive director of the Center for Auto Safety, which petitioned the agency to open a Recall Query after Bloom’s death, says that the monetary penalty didn’t go far enough.

“To me, if there was ever a case for a criminal penalty this was it. It meets the requirements of the TREAD act – there was a death,” Ditlow said “In fact, there have been at least three deaths. Who knows how many there are, in reality? There’s an 8-year gap between the first recall and the fine.”

But, as these things tend to go, there won’t be anything as shocking as a criminal prosecution, just a blip on the bottom line. Ford denied any responsibility in the settlement agreement. To quote: Continue reading

Crazy Ray’s Give Away!

T-Minus three and counting before the rollercoaster ride that is the tenure of Department of Transportation Secretary Ray LaHood careens to a stop. But, not before he did one last handstand for the crowd.

With the National Highway Traffic Safety Administration and Chrysler on a collision course over a recall to remedy the aft-of-the axle fuel tank design of the early model Jeep Grand Cherokees and some Jeep Liberty SUVs that is prone to explode into flames in a rear impact, LaHood, donned his super-hero tights and flew to what he imagined to be the rescue.

Now, most backroom deals attempt to stay on the QT. But, Ray LaHood, never one to miss an opportunity to pat himself on the back, could not be silent. He gave David Shepardson of The Detroit News the scoop: Six days before Chrysler would have to formally respond to NHTSA’s request that Chrysler recall 2.7 million 1994-2004 Jeep Grand Cherokees and 2002-2007 Jeep Liberty SUVs, Ray got Chrysler Group CEO Sergio Marchionne on the blower and said something like, “Look here, old man, no one takes safety more seriously than Ray LaHood and we’ve got to figure this Jeep thing out!”

Chrysler had heretofore demonstrated a very public unwillingness to recall those Jeep models, based on a shaky statistical analysis that threw every model on the wall it could think of to make the pre-2005 Jeep Grand Cherokee (before they moved the tank) look not-so-horrible. On June 9, LaHood drove from his home in Peoria, Ill; Marchionne flew in from Italy and David Strickland, ever playing Jimmy Olsen to LaHood’s Superman, flew from D.C. to Chicago. The trio converged at the Federal Aviation Administration building at O’Hare Airport for a “tough, hour-long ‘frank’ meeting,” according to Shepardson’s story.

As reported by Shepardson, Marchionne dispatched some engineers the next day to D.C. to come up with “the outlines” of a remedy with NHTSA. In public, the confrontation appeared to build, encouraged by business and auto journalists who seemed excited by the prospect of Chrysler sticking its finger in the government’s eye. Just as the showdown drew nigh, the automaker announced that it would implement a “voluntary campaign” to add trailer hitches to some older models.

Ray could not contain his enthusiasm for the remedy: Continue reading

Will Chrysler stand behind the Jeep?

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Well, today’s the day Chrysler must formally tell NHTSA to pound sand or agree to recall the 1993-2004 Jeep Grand Cherokee and the 2002-2007 Jeep Liberty to mitigate a behind-the-rear-axle fuel tank design that makes it vulnerable to fuel-fed fires in rear impacts.

We will not speculate. We have, however, hired Randy Whitfield of Quality Control Systems Corporation to see if he could replicate Chrysler’s first – and less favorable, albeit more accurate – method of comparison of fire-related, fatal rear-impact crashes.   Continue reading

Chrysler and the Jeep – Outlier?

So Chrysler has thrown down the gauntlet, and its claque has dutifully delivered its standing O. Atta boy, Chrysler, tell those regulators to stick it!

As usual, those opining about Chrysler’s public resistance to recalling the 1993 – 2004 Jeep Grand Cherokees and 2002 -2007 Libertys for defective fuel tanks haven’t a bloody clue. And so, as usual, The Safety Record Blog will put Chrysler’s shot across the bow into its proper context.

To recap: In November 2009, the Center for Auto Safety petitioned the National Highway Traffic Safety Administration to open an investigation into fuel-fed fires plaguing the early model Jeep Grand Cherokees, alleging that the plastic fuel tank’s placement behind the rear axle and below the rear bumper, and the lack of adequate shielding made it more vulnerable to rupture or leakage from rear-impacts and in rollovers. According to Fatality Analysis Reporting System (FARS) data, this design resulted in 172 fatal fire crashes with 254 fatalities, CAS said. The agency granted the CAS petition in August 2010, and opened a Preliminary Evaluation. In June 2012, ODI bumped up the investigation to an Engineering Analysis. Two weeks ago, NHTSA announced that it had requested that Chrysler recall the 1993-2004 Jeep Grand Cherokee and 2002 -2007 Liberty and was ready to go to an Initial Decision hearing if Chrysler refused.

So far, Chrysler has refused. Its preliminary defense was laid out in a “White Paper” (see NHTSA Drops Hammer on Chrysler Jeeps) Yes, it was written on virtual white paper. But we expected something a little more detailed than a three-page press release and a chart with writing so tiny, one needs to blow it up 500 percent to read it. Its basic argument is, and has always been, this: The Jeep Grand Cherokee and the Jeep Liberty met the Federal Motor Vehicle Safety Standard (FMVSS) 301 fuel tank integrity at the time, and the Jeep Grand Cherokee and Liberty, statistically are not outliers for rear-impact fuel-fed fires. (Chrysler has until next Tuesday to file its official response.) 

Sounds reasonable, no? Let’s unpack it. Continue reading